浙江电力

2017, v.36;No.257(09) 44-47+56

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某变电站接地网铜覆钢绞线防腐性能测试研究
Research on Corrosion Resistance Performance of Copper Coated Steel Strand for Substation Earth Mat

辛玲玲,李延伟,姜炯挺,钱洲亥,何毅帆
XIN Lingling,LI Yanwei,JIANG Jiongting,QIAN Zhouhai,HE Yifan

摘要(Abstract):

铜覆钢品质优劣直接决定着接地网系统的使用寿命及运行安全,加强铜覆钢材质的入网品质测试意义重大。对某变电站送检铜覆钢绞线样品目视检查、SEM扫描外观形貌,发现其表面存在大量腐蚀点。EDS分析发现腐蚀产物主要为Fe和Cu氧化物的混合物,表明腐蚀已局部深至基体钢材。对铜镀层厚度进行多点EDS元素mapping分析,发现镀铜层厚度仅为0.025 mm左右,远低于电力行业标准中关于铜镀层不小于0.25 mm的规定。采用四电极法测试其电阻,计算出电阻率及相对导电率,该铜覆钢绞线样品仅能符合行业标准中最低等级铜覆钢电阻率及相对导电率的要求,即相对导电率不小于15%(20℃)。综合评估,该铜覆钢样品防腐性能不合格,难以满足铜覆钢接地网免维护要求,甚至将发生严重电偶腐蚀,不应采用。
The service life and operation safety of earth mat depend on corrosion resistance performance of copper coated steel. Thus it is important to test the material quality of copper coated steel before it is used. It was found that there were a lot of corrosion sites on the surface of copper coated steel samples from a substation via visual inspection and SEM scanning. By EDS analysis, it was found that the corrosion products were Fe and Cu oxides, indicating that the corrosion is locally deep into the base steel. The thickness of the copper coating was analyzed using multi-point EDS element mapping analysis, and the coating was found merely0.025 mm thick, far lower than the power industry standard requirement that the copper coating should not be thinner than 0.25 mm. The resistivity and relative conductivity were measured by a four-electrode resistance measurement. The copper-coated steel strand sample can only meet the requirements of the lowest-class resistivity and relative conductivity, namely the relative conductivity is not smaller than 15%(20℃). The comprehensive assessment shows that the copper coated steel samples were not qualified in corrosion resistance performance and can not meet maintenance free requirement of copper-coated steel earth mat or even lead to severe galvanic corrosion, and it should not be used in substations.

关键词(KeyWords): 接地网;铜覆钢;防腐性能;铜镀层;电阻率
earth mat;copper coated steel;corrosion resistance performance;copper coating;resistivity

Abstract:

Keywords:

基金项目(Foundation): 杭州意能电力技术有限公司科技项目(EPRD2017-07)

作者(Author): 辛玲玲,李延伟,姜炯挺,钱洲亥,何毅帆
XIN Lingling,LI Yanwei,JIANG Jiongting,QIAN Zhouhai,HE Yifan

DOI: 10.19585/j.zjdl.201709009

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